Engineered
from the core out.
XOÀI Court builds Gen 4 and Gen 5 paddles — full-foam and hybrid EVA/EPP cores under thermoformed Toray T700 carbon. No honeycomb to crush. No dead spots. Just consistent, tournament-grade power and spin.
Foam-core unibody
Full-foam and hybrid cores molded as one piece — engineered to never crush or delaminate.
Toray T700 carbon
Aerospace-grade carbon faces for stiffness, legal grit, and a surface that won't dull.
Thermoformed
Heat-and-pressure forming to tight tolerance — one seamless body, no glued seams.
Tournament geometry
Elongated and standard shapes, tuned to spec and built within sanctioned limits.
What's inside a XOÀI Court paddle
Older paddles are a honeycomb sandwich glued together — they crush, delaminate, and grow dead spots. We build the other way: a molded foam core fused to carbon as a single body, tuned layer by layer.
Toray T700 face
Raw, textured carbon for legal spin grit and a hitting surface that holds up.
EVA rebound layer
Lively foam tuned for pop and dwell time — the energy you feel on contact.
EPP stability core
Aerospace-grade foam backbone that keeps the face stable and consistent shot to shot.
Molded foam perimeter
The edge is formed into the body — no clip-on guard to peel, rattle, or fail.
Gen 5 — a zoned hybrid stacks EVA over EPP, tuning rebound and stability independently.
Designed to play loud and last long
Every XOÀI Court paddle is engineered to a tight target window, then validated against sanctioned surface and thickness limits before it ships.
raw carbon face
tournament profile
vs. honeycomb*
no dead spots by design
From carbon layup to QA
A four-stage process, controlled end to end. We expect the same discipline from the line that builds it.
Carbon layup
Genuine Toray T700 face sheets cut and laid to a repeatable schedule.
Foam core
Full-foam or zoned EVA/EPP core set with the molded perimeter.
Thermoform
Heat and pressure fuse face, core, and edge into one unibody.
Spec QA
Thickness, surface roughness (Rz/Rt) and friction checked to sanctioned limits.
We're looking for a serious production partner.
XOÀI Court is a performance line by XOÀI Packs. We design to a tight spec and we care about process control. If your factory runs real foam-core and thermoforming tooling in-house, sources genuine Toray carbon, and can show us its QA — we'd like to talk.
Engineered
from the core out.
XOÀI Court builds Gen 4 and Gen 5 paddles — full-foam and hybrid EVA/EPP cores under thermoformed Toray T700 carbon. No honeycomb to crush. No dead spots. Just consistent, tournament-grade power and spin.
Foam-core unibody
Full-foam and hybrid cores molded as one piece — engineered to never crush or delaminate.
Toray T700 carbon
Aerospace-grade carbon faces for stiffness, legal grit, and a surface that won't dull.
Thermoformed
Heat-and-pressure forming to tight tolerance — one seamless body, no glued seams.
Tournament geometry
Elongated and standard shapes, tuned to spec and built within sanctioned limits.
What's inside a XOÀI Court paddle
Older paddles are a honeycomb sandwich glued together — they crush, delaminate, and grow dead spots. We build the other way: a molded foam core fused to carbon as a single body, tuned layer by layer.
Toray T700 face
Raw, textured carbon for legal spin grit and a hitting surface that holds up.
EVA rebound layer
Lively foam tuned for pop and dwell time — the energy you feel on contact.
EPP stability core
Aerospace-grade foam backbone that keeps the face stable and consistent shot to shot.
Molded foam perimeter
The edge is formed into the body — no clip-on guard to peel, rattle, or fail.
Gen 5 — a zoned hybrid stacks EVA over EPP, tuning rebound and stability independently.
Designed to play loud and last long
Every XOÀI Court paddle is engineered to a tight target window, then validated against sanctioned surface and thickness limits before it ships.
raw carbon face
tournament profile
vs. honeycomb*
no dead spots by design
From carbon layup to QA
A four-stage process, controlled end to end. We expect the same discipline from the line that builds it.
Carbon layup
Genuine Toray T700 face sheets cut and laid to a repeatable schedule.
Foam core
Full-foam or zoned EVA/EPP core set with the molded perimeter.
Thermoform
Heat and pressure fuse face, core, and edge into one unibody.
Spec QA
Thickness, surface roughness (Rz/Rt) and friction checked to sanctioned limits.
We're looking for a serious production partner.
XOÀI Court is a performance line by XOÀI Packs. We design to a tight spec and we care about process control. If your factory runs real foam-core and thermoforming tooling in-house, sources genuine Toray carbon, and can show us its QA — we'd like to talk.
Engineered
from the core out.
XOÀI Court builds Gen 4 and Gen 5 paddles — full-foam and hybrid EVA/EPP cores under thermoformed Toray T700 carbon. No honeycomb to crush. No dead spots. Just consistent, tournament-grade power and spin.
Engineered
from the core out.
XOÀI Court builds Gen 4 and Gen 5 paddles — full-foam and hybrid EVA/EPP cores under thermoformed Toray T700 carbon. No honeycomb to crush. No dead spots. Just consistent, tournament-grade power and spin.
Engineered
from the core out.
XOÀI Court builds Gen 4 and Gen 5 paddles — full-foam and hybrid EVA/EPP cores under thermoformed Toray T700 carbon. No honeycomb to crush. No dead spots. Just consistent, tournament-grade power and spin.
Engineered
from the core out.
XOÀI Court builds Gen 4 and Gen 5 paddles — full-foam and hybrid EVA/EPP cores under thermoformed Toray T700 carbon. No honeycomb to crush. No dead spots. Just consistent, tournament-grade power and spin.
Engineered
from the core out.
XOÀI Court builds Gen 4 and Gen 5 paddles — full-foam and hybrid EVA/EPP cores under thermoformed Toray T700 carbon. No honeycomb to crush. No dead spots. Just consistent, tournament-grade power and spin.
Foam-core unibody
Full-foam and hybrid cores molded as one piece — engineered to never crush or delaminate.
Toray T700 carbon
Aerospace-grade carbon faces for stiffness, legal grit, and a surface that won't dull.
Thermoformed
Heat-and-pressure forming to tight tolerance — one seamless body, no glued seams.
Tournament geometry
Elongated and standard shapes, tuned to spec and built within sanctioned limits.
What's inside a XOÀI Court paddle
Older paddles are a honeycomb sandwich glued together — they crush, delaminate, and grow dead spots. We build the other way: a molded foam core fused to carbon as a single body, tuned layer by layer.
Toray T700 face
Raw, textured carbon for legal spin grit and a hitting surface that holds up.
EVA rebound layer
Lively foam tuned for pop and dwell time — the energy you feel on contact.
EPP stability core
Aerospace-grade foam backbone that keeps the face stable and consistent shot to shot.
Molded foam perimeter
The edge is formed into the body — no clip-on guard to peel, rattle, or fail.
Gen 5 — a zoned hybrid stacks EVA over EPP, tuning rebound and stability independently.
Designed to play loud and last long
Every XOÀI Court paddle is engineered to a tight target window, then validated against sanctioned surface and thickness limits before it ships.
raw carbon face
tournament profile
vs. honeycomb*
no dead spots by design
From carbon layup to QA
A four-stage process, controlled end to end. We expect the same discipline from the line that builds it.
Carbon layup
Genuine Toray T700 face sheets cut and laid to a repeatable schedule.
Foam core
Full-foam or zoned EVA/EPP core set with the molded perimeter.
Thermoform
Heat and pressure fuse face, core, and edge into one unibody.
Spec QA
Thickness, surface roughness (Rz/Rt) and friction checked to sanctioned limits.
We're looking for a serious production partner.
XOÀI Court is a performance line by XOÀI Packs. We design to a tight spec and we care about process control. If your factory runs real foam-core and thermoforming tooling in-house, sources genuine Toray carbon, and can show us its QA — we'd like to talk.
Engineered
from the core out.
XOÀI Court builds Gen 4 and Gen 5 paddles — full-foam and hybrid EVA/EPP cores under thermoformed Toray T700 carbon. No honeycomb to crush. No dead spots. Just consistent, tournament-grade power and spin.
Foam-core unibody
Full-foam and hybrid cores molded as one piece — engineered to never crush or delaminate.
Toray T700 carbon
Aerospace-grade carbon faces for stiffness, legal grit, and a surface that won't dull.
Thermoformed
Heat-and-pressure forming to tight tolerance — one seamless body, no glued seams.
Tournament geometry
Elongated and standard shapes, tuned to spec and built within sanctioned limits.
What's inside a XOÀI Court paddle
Older paddles are a honeycomb sandwich glued together — they crush, delaminate, and grow dead spots. We build the other way: a molded foam core fused to carbon as a single body, tuned layer by layer.
Toray T700 face
Raw, textured carbon for legal spin grit and a hitting surface that holds up.
EVA rebound layer
Lively foam tuned for pop and dwell time — the energy you feel on contact.
EPP stability core
Aerospace-grade foam backbone that keeps the face stable and consistent shot to shot.
Molded foam perimeter
The edge is formed into the body — no clip-on guard to peel, rattle, or fail.
Gen 5 — a zoned hybrid stacks EVA over EPP, tuning rebound and stability independently.
Designed to play loud and last long
Every XOÀI Court paddle is engineered to a tight target window, then validated against sanctioned surface and thickness limits before it ships.
raw carbon face
tournament profile
vs. honeycomb*
no dead spots by design
From carbon layup to QA
A four-stage process, controlled end to end. We expect the same discipline from the line that builds it.
Carbon layup
Genuine Toray T700 face sheets cut and laid to a repeatable schedule.
Foam core
Full-foam or zoned EVA/EPP core set with the molded perimeter.
Thermoform
Heat and pressure fuse face, core, and edge into one unibody.
Spec QA
Thickness, surface roughness (Rz/Rt) and friction checked to sanctioned limits.
We're looking for a serious production partner.
XOÀI Court is a performance line by XOÀI Packs. We design to a tight spec and we care about process control. If your factory runs real foam-core and thermoforming tooling in-house, sources genuine Toray carbon, and can show us its QA — we'd like to talk.
Engineered
from the core out.
XOÀI Court builds Gen 4 and Gen 5 paddles — full-foam and hybrid EVA/EPP cores under thermoformed Toray T700 carbon. No honeycomb to crush. No dead spots. Just consistent, tournament-grade power and spin.
Foam-core unibody
Full-foam and hybrid cores molded as one piece — engineered to never crush or delaminate.
Toray T700 carbon
Aerospace-grade carbon faces for stiffness, legal grit, and a surface that won't dull.
Thermoformed
Heat-and-pressure forming to tight tolerance — one seamless body, no glued seams.
Tournament geometry
Elongated and standard shapes, tuned to spec and built within sanctioned limits.
What's inside a XOÀI Court paddle
Older paddles are a honeycomb sandwich glued together — they crush, delaminate, and grow dead spots. We build the other way: a molded foam core fused to carbon as a single body, tuned layer by layer.
Toray T700 face
Raw, textured carbon for legal spin grit and a hitting surface that holds up.
EVA rebound layer
Lively foam tuned for pop and dwell time — the energy you feel on contact.
EPP stability core
Aerospace-grade foam backbone that keeps the face stable and consistent shot to shot.
Molded foam perimeter
The edge is formed into the body — no clip-on guard to peel, rattle, or fail.
Gen 5 — a zoned hybrid stacks EVA over EPP, tuning rebound and stability independently.
Designed to play loud and last long
Every XOÀI Court paddle is engineered to a tight target window, then validated against sanctioned surface and thickness limits before it ships.
raw carbon face
tournament profile
vs. honeycomb*
no dead spots by design
From carbon layup to QA
A four-stage process, controlled end to end. We expect the same discipline from the line that builds it.
Carbon layup
Genuine Toray T700 face sheets cut and laid to a repeatable schedule.
Foam core
Full-foam or zoned EVA/EPP core set with the molded perimeter.
Thermoform
Heat and pressure fuse face, core, and edge into one unibody.
Spec QA
Thickness, surface roughness (Rz/Rt) and friction checked to sanctioned limits.
We're looking for a serious production partner.
XOÀI Court is a performance line by XOÀI Packs. We design to a tight spec and we care about process control. If your factory runs real foam-core and thermoforming tooling in-house, sources genuine Toray carbon, and can show us its QA — we'd like to talk.